Plate heat exchanger services

A poorly functioning heat exchanger may affect safety, product quality and energy costs. Failure may lead to costly downtime and major losses in production. By regular and proactive maintenance of your gasketed plate heat exchanger performance is preserved and operations kept trouble-free and predictable.

 

We have the expertise to help you whether you experience a problem today, wish to prevent future issues or want to solve the problem yourself with our online troubleshooter.

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Key service offerings

Cleaning-in-place (CIP)

If fouling should occur, an Alfa Laval CIP system provides quick and easy in-line cleaning without having to dismantle your heat exchanger. This comes with:

  • Lower operating costs
  • Production reliability
  • Lower maintenance cost

Reconditioning

Reconditioning a gasket plate heat exchanger restores performance and reduces the total operating costs. It also:

  • Extends product lifetime
  • Improves thermal efficiency
  • Minimizes energy consumption

 

Performance Audit

A Performance Audit from Alfa Laval can determine the actual heat transfer performance of your heat exchangers. This helps optimize your maintenance plan and:

  • Ensure production reliability
  • Secure maximum throughput
  • Mediate your maintenance budget

 

Sensor light on heat exchanger

Connected solutions

Connected services help you monitor the conditions in your heat exchangers so that you can improve the sustainability, insight, reliability, and performance of your assets. By doing so, you can:

  • Optimize your maintenance plan and budget
  • Maximize production uptime
  • Reduce water and energy consumption, CO2e (CO2 equivalent)

Enable smart decisions

Spare parts for plate heat exchanger

Spare parts

With Alfa Laval Spare Parts, you can rest assured that the correct material is specified according to its intended use and:

  • Prolong equipment lifetime
  • Secure uptime
  • Minimize costs

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Integrity test for plate heat exchanger

Integrity Test

An integrity test identifies any potential leakages in your heat exchanger before they occur in hygienic applications. This is possible using a mix of hydrogen and nitrogen gas to detect small plate cracks. The key benefits are:

  • Product safety
  • Production reliability and equipment uptime
  • Compliance

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Technical documentation

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All Instructions and Manuals Product leaflets Service leaflet

Alfa Laval M line plate-and-frame heat exchangers.pdf PD Sheet - M-Series Plate Heat Exchangers - EN.pdf

2018-06-18 263 kB

Alfa Laval M-Serie-BaseLine-FrontLine Gemini plate-and-frame heat exchangers.pdf PD Sheet - M-Serie-BaseLine-FrontLine Gemini Plate Heat Exchangers - EN.pdf

2018-06-18 616 kB

AQ line - AQ1, AQ1A, AQ1L, AQ2, AQ2A, AQ2L, AQ2S, AQ2T, AQ3, AQ4, AQ4T Manual_EN.pdf 200000284

2018-06-18 3911 kB

AQ line - AQ14, AQ14S, AQ14L, AQ18, AQ18TS, AQ20, AQ20S Manual_EN.pdf 200000424

2018-06-18 5428 kB

AQ line - AQ4L, AQ6, AQ6L, AQ6T, AQ8, AQ8S, AQ8T, AQ10, AQ10T Manual_EN.pdf 200000547

2018-06-18 4540 kB

AQ line – AQ2T-BZM, AQ2T-PZM, AQ4T-BZM, AQ4T-MZM Manual_EN.pdf 200000993

2018-06-18 3644 kB

BaseLine® M line Manual EN.pdf

2018-06-18 4866 kB

Cooling insulation AlfaQ line_EN.pdf

2018-06-18 876 kB

Cooling insulation Industrial line_EN.pdf

2018-06-18 876 kB

Evaporators and condensers

2018-06-18 4147 kB

FrontLine ClipLine_Instruction manual_ENGB.pdf

2018-06-18 7357 kB

H4_Product leaflet_EN.pdf

2018-06-18 460 kB

H8_Product leaflet_EN.pdf

2018-06-18 435 kB

Heating insulation AlfaQ line_EN.pdf

2018-06-18 907 kB

Heating insulation Industrial line_EN.pdf

2018-06-18 907 kB

Industrial line - M15, TL10, T15, TL15, T20, T21, TS20, T25, MX25, MA30, WideGap 100, WideGap 200 Manual_EN.pdf 200000418

2018-06-18 4566 kB

Industrial line - M3, M6, M10, T2, T5, T6, T8, T10, TL3, TL6, TS6 Manual_EN.pdf 200000279

2018-06-18 3936 kB

Industrial line - T35, TS35, TL35, T45, T50, TS50, WideGap 350 Manual_EN.pdf 200000421

2018-06-18 5421 kB

Industrial line – T6–BZM, T6–PZM, T10–BZM, T10–MZM Manual_EN.pdf 200000807

2018-06-18 3667 kB

Industrial semi-welded line Manual_EN.pdf 200000419

2018-06-18 5423 kB

Instruction manual AlfaCond (EN).pdf

2018-06-18 1566 kB

Instruction manual AlfaVap (EN).pdf

2018-06-18 1780 kB

Port filter_Instruction manual_ENGB.pdf

2018-06-18 992 kB

Product leaflet Diabon.pdf

2018-06-18 1641 kB

ProductLeaflet_AlfaCond400_EN.pdf 200000062

2018-06-18 328 kB

ProductLeaflet_AlfaCond600_EN.pdf 200000063

2018-06-18 330 kB

ProductLeaflet_AlfaCond800_EN.pdf 200000064

2018-06-18 348 kB

ProductLeaflet_AlfaVap350_EN.pdf 200000065

2018-06-18 285 kB

ProductLeaflet_AlfaVap500_EN.pdf 200000066

2018-06-18 285 kB

ProductLeaflet_AlfaVap650_EN.pdf 200000067

2018-06-18 342 kB

ProductLeaflet_AlfaVap700_EN.pdf 200000068

2018-06-18 388 kB

ProductLeaflet_AQ1_EN.pdf CHE00091

2018-06-18 429 kB

ProductLeaflet_AQ10T_EN.pdf 200000142

2018-06-18 527 kB

ProductLeaflet_AQ14_EN.pdf CHE00133

2018-06-18 1870 kB

ProductLeaflet_AQ14L_EN.pdf CHE00106

2018-06-18 765 kB

ProductLeaflet_AQ14S_EN.pdf CHE00107

2018-06-18 1016 kB

ProductLeaflet_AQ18_EN.pdf CHE00108

2018-06-18 793 kB

ProductLeaflet_AQ18TS_EN.pdf 200006265

2018-06-18 537 kB

ProductLeaflet_AQ1A_EN.pdf CHE00092

2018-06-18 454 kB

ProductLeaflet_AQ1L_EN.pdf CHE00093

2018-06-18 441 kB

ProductLeaflet_AQ2_EN.pdf CHE00094

2018-06-18 473 kB

ProductLeaflet_AQ20_EN.pdf CHE00109

2018-06-18 613 kB

ProductLeaflet_AQ20S_EN.pdf CHE00110

2018-06-18 662 kB

ProductLeaflet_AQ2A_EN.pdf CHE00095

2018-06-18 444 kB

ProductLeaflet_AQ2L_EN.pdf CHE00096

2018-06-18 495 kB

ProductLeaflet_AQ2S_EN.pdf CHE00097

2018-06-18 562 kB

ProductLeaflet_AQ2T_EN.pdf 200001070

2018-06-18 476 kB

ProductLeaflet_AQ3_EN.pdf CHE00098

2018-06-18 547 kB

ProductLeaflet_AQ4_EN.pdf CHE00099

2018-06-18 721 kB

ProductLeaflet_AQ4L_EN.pdf CHE00100

2018-06-18 492 kB

ProductLeaflet_AQ4T_EN.pdf 200000720

2018-06-18 477 kB

ProductLeaflet_AQ6_EN.pdf CHE00101

2018-06-18 683 kB

ProductLeaflet_AQ6L_EN.pdf CHE00102

2018-06-18 539 kB

ProductLeaflet_AQ6T_EN.pdf 200001444

2018-06-18 445 kB

ProductLeaflet_AQ8_EN.pdf CHE00103

2018-06-18 534 kB

ProductLeaflet_AQ8S_EN.pdf CHE00104

2018-06-18 630 kB

ProductLeaflet_AQ8T_EN.pdf 200004074

2018-06-18 530 kB

ProductLeaflet_Base10_EN.pdf 200000027

2018-06-18 369 kB

ProductLeaflet_Base11_EN.pdf 200000028

2018-06-18 342 kB

ProductLeaflet_Base3_EN.pdf 200000025

2018-06-18 356 kB

ProductLeaflet_Base6_EN.pdf 200000026

2018-06-18 349 kB

ProductLeaflet_Clip3_EN.pdf 200000024

2018-06-18 402 kB

ProductLeaflet_Front10_EN.pdf 200000096

2018-06-18 326 kB

ProductLeaflet_Front15_EN.pdf 200000097

2018-06-18 339 kB

ProductLeaflet_Front6_EN.pdf 200000032

2018-06-18 633 kB

ProductLeaflet_Front8_EN.pdf 200000033

2018-06-18 326 kB

ProductLeaflet_M10_EN.pdf CHE00072

2018-06-18 656 kB

ProductLeaflet_M15_EN.pdf CHE00073

2018-06-18 618 kB

ProductLeaflet_M3_EN.pdf CHE00070

2018-06-18 363 kB

ProductLeaflet_M6_EN.pdf CHE00071

2018-06-18 407 kB

ProductLeaflet_MA30_EN.pdf CHE0134

2018-06-18 415 kB

ProductLeaflet_MA30S_EN.pdf CHE00123

2018-06-18 415 kB

ProductLeaflet_Mline10_EN.pdf 200000029

2018-06-18 480 kB

ProductLeaflet_Mline15_EN.pdf 200000030

2018-06-18 380 kB

ProductLeaflet_MlineTS6_EN.pdf 200000073

2018-06-18 465 kB

ProductLeaflet_SemiweldedM10_EN.pdf CHE00112

2018-06-18 530 kB

ProductLeaflet_SemiweldedM6_EN.pdf CHE00111

2018-06-18 406 kB

ProductLeaflet_SemiweldedMA30_EN.pdf CHE00116

2018-06-18 417 kB

ProductLeaflet_SemiweldedMK15_EN.pdf CHE00113

2018-06-18 587 kB

ProductLeaflet_SemiweldedT10_EN.pdf 200000417

2018-06-18 384 kB

ProductLeaflet_SemiweldedT20_EN.pdf CHE00114

2018-06-18 468 kB

ProductLeaflet_SemiweldedTK20_EN.pdf CHE00115

2018-06-18 499 kB

ProductLeaflet_T10_EN.pdf 200000713

2018-06-18 411 kB

ProductLeaflet_T15_EN.pdf 200001404

2018-06-18 379 kB

ProductLeaflet_T2_EN.pdf CHE00075

2018-06-18 389 kB

ProductLeaflet_T20_EN.pdf CHE00078

2018-06-18 469 kB

ProductLeaflet_T21_EN.pdf 200004046

2018-06-18 465 kB

ProductLeaflet_T25_EN.pdf 200000069

2018-06-18 462 kB

ProductLeaflet_T35_EN.pdf CHE00078

2018-06-18 1805 kB

ProductLeaflet_T45_EN.pdf CHE00080

2018-06-18 727 kB

ProductLeaflet_T5_EN.pdf CHE00076

2018-06-18 378 kB

ProductLeaflet_T50_EN.pdf CHE00081

2018-06-18 547 kB

ProductLeaflet_T6_EN.pdf 200001067

2018-06-18 410 kB

ProductLeaflet_T8_EN.pdf CHE 0077

2018-06-18 396 kB

ProductLeaflet_TL10_EN.pdf CHE00084

2018-06-18 426 kB

ProductLeaflet_TL15_EN.pdf CHE00085

2018-06-18 473 kB

ProductLeaflet_TL3_EN.pdf CHE00082

2018-06-18 375 kB

ProductLeaflet_TL35_EN.pdf CHE00086

2018-06-18 699 kB

ProductLeaflet_TL6_EN.pdf CHE00083

2018-06-18 429 kB

ProductLeaflet_TS20_EN.pdf CHE00088

2018-06-18 564 kB

ProductLeaflet_TS35_EN.pdf CHE00089

2018-06-18 951 kB

ProductLeaflet_TS45_EN.pdf 200006244

2018-06-18 471 kB

ProductLeaflet_TS50_EN.pdf CHE00090

2018-06-18 615 kB

ProductLeaflet_TS6_EN.pdf CHE00087

2018-06-18 496 kB

ProductLeaflet_WideGap100_EN.pdf CHE00121

2018-06-18 428 kB

ProductLeaflet_WideGap200_EN.pdf CHE00122

2018-06-18 467 kB

ProductLeaflet_WideGap350_EN.pdf CHE00124

2018-06-18 698 kB

T25_Product leaflet_FR.pdf

2018-06-18 619 kB

Ten top tips to keep your gasketed plate heat exchangers in tip top condition_Service description_EN.pdf

2018-06-18 354 kB

The_Smart_Heat_Exchanger_product brochure_EN.pdf

2018-06-18 2607 kB

Visual Condition Assessment for GPHE_service leaflet_EN.pdf

2018-06-18 503 kB
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More service offerings for your heat exchanger

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Visual Condition Assessment (VCA)

Thanks to our unmatched heat exchanger expertise, Alfa Laval can perform a visual inspection of your gasketed plate heat exchanger while it is in operation, identifying potential issues before they become major problems. Using infrared camera technology, we also evaluate the actual heat transfer performance of the heat exchanger. We then provide you with recommendations based on our findings and analysis of the thermal images.

Visual condition assessment for heat exchanger
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Skills and knowledge empower

When you buy Alfa Laval equipment, you buy peace of mind. But you must also rely on your equipment operators to get the job done. That's why competence development is invaluable to your everyday operations. If you have any specific need for training, let us know and we will get back to you soon. 

separator service troubleshootingv3
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Online troubleshooter - be the expert

A leaking heat exchanger? Reduced thermal performance? Identify the causes of various issues you might experience with your plate heat exchanger, or even better – how to prevent them from happening, through our online troubleshooter. If needed our experienced and skilled troubleshooters are at your service.

gphe-new-gasket-close-up

Re-design and upgrade

Use technology to face new challenges with an upgrade or redesign them to optimize the overall performance. Our wide range of re-design and upgrade solutions ensure that your Alfa Laval equipment features the latest technology and continues to meet current and future requirements.

Whenever you need to make process or capacity changes, contact us so we can support you to optimize the process or increase efficiency.

 

Contact us

Cleantech Service Watts it worth 01

Service to optimize energy efficiency

Every year, the number of heat exchangers we service to optimize energy efficiency reduces our customers’ capacity needs by 50 GW. That is the amount of energy that can be generated by 10,000 wind turbines in the same timeframe.

In carbon emissions, 50 GW translates to a 25 million tonne reduction to our global footprint, or the carbon emitted by the city of London every year.

Imagine what we could achieve if the world’s industries regularly serviced their plate heat exchangers to optimize heat transfer efficiency.

Learn more

Alfa Laval Sustainable solutions Emission reduction

Energy Hunter Calculator

Did you know that servicing your heat exchangers at the recommended intervals will optimize energy efficiency, reduce carbon emissions, improve productivity, and reduce your total cost of ownership?

Tell us about your cooling system, operating conditions, and economic parameters. Let our calculator do the rest. Click below to find out how much you could save using our unique calculation tool.

Calculate savings

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